High Performance cnc machining turning precision parts 03 for Melbourne Manufacturer

High Performance 
 cnc machining turning precision parts 03 for Melbourne Manufacturer

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  • #CNC_Machine. #How_to_Make_CNC_Machine_at_Home. #DIY_CAM
    The idea behind this Instructable was to fulfill my desire for a desktop sized #CNC_machine. While it would have been nice to purchase an off the shelf unit the issue of price as well as size proved prohibitive. With this in mind I endeavored to design and build a three axis #CNC_machine with the following factors in mind:
    -Use Simple tools (needs only a drill press, band saw, and hand tools)
    -Low Cost (this kind of got away from me however with everything bought off the shelf the cost for all parts is under $600 (significant savings could be made by skillfully sourcing some pieces))
    -Small footprint (30″ x 25″ footprint)
    -Usable working envelope (10″ X-axis, 14″ Y-Axis, 4″ Z-Axis)
    -Relativly fast cut rate (60″ per minute)
    -Small part count (fewer than 30 unique parts)
    -Easy to source parts (all parts available from 4 sources (Home Depot + 3 online sources)
    -Ability to cut ply-wood (Succesful)
    Lets get started…

    Step 1: Others Who Have Finished.

    Step 2: Specs.
    I’m afraid I don’t have the space (or the expertise for that matter) to go into the fundamentals of #CNC here but there is one websites in particular I found quite useful in my research.
    CNCZone.com – A discussion forum which has a DIY machine section which is a wealth of knowledge ( direct link )
    Machine Details:
    Cutting Head: Dremel or Dremel Type Tool
    Axis Details:
    X Axis
    travel: 14″
    Drive: Toothed Timing Belt
    Speed: 60″ min
    Acceleration: 1″ per second2
    Resolution: 1/2000″
    Pulses Per inch: 2001

    Y Axis
    Travel: 10″
    Drive: Toothed Timing Belt
    Speed: 60″ min
    Acceleration: 1″ per second2
    Resolution: 1/2000″
    Pulses Per inch: 2001

    Z Axis (up down)
    Travel: 4″
    Drive: Threaded Rod
    Acceleration: .2″ per second2
    Speed: 12″ min
    Resolution: 1/8000″
    Pulses Per Inch: 8000

    Step 3: Required Tools.
    The goal was to try and keep the tools required within the realm of an average handyman’s shop.
    Power Tools:
    -Band Saw or Scroll Saw
    -Drill Press (drill bits 1/4″, 5/16″, 7/16″, 5/8″, 7/8″, 8mm also Q (5/16″ closest imperial drill bit)
    -Printer (seemed like the right category)
    -Dremel or Similar Tool (to attach to the finished machine)
    Hand Tools:
    -Rubber Mallet (to provide “persuasion” when neccesary)
    -Hex Keys (5/64″, 1/16″)
    -Screw Driver
    -Glue Stick (UHU) or spray adhesive
    -Adjustable Wrench (or 7/16″ socket and ratchet)

    Step 4: Required Parts.
    Sheet Stock — $20
    -a 48″ x 48″ piece of 1/2″ thick MDF (any 1/2″ sheet stock can be used I have plans to make my next version out of UHMW but cost was prohibitive this time around)
    -a 5″x5″ piece of 3/4″ thick MDF (this is used to make spacers so any piece of 3/4″ stock found around the shop could be used)….

    Table Of Content:
    00:05 Introduction
    00:57 Cutting iron bars
    01:33 Mounting the ball bearings
    02:49 Drill holes on the edge of a square tube
    03:36 Cutting 6mm threads
    05:12 Assembly of the X carriage
    06:32 Assembly of the Y carriage
    07:04 Assembly of the Z carriage
    07:19 Mounting the treaded bars for the drive
    09:38 The four drives
    10:49 Plotter
    11:58 Prove of accuracy
    13:03 Speed
    14:03 Engraving glass
    14:38 Cutting Styrofoam
    15:46 Cutting acrylic plastic
    17:45 Cutting gears with round teeth
    18:19 Cutting aluminum

    CHANNEL FOR CREATIVE PERSONS “#DIY_САМ”: https://www.youtube.com/channel/UCyhV81zcCxhTXurkD6WvEUg
    This channel is created for those who love life, who love to create with their own hands for independent, purposeful and creative people. The content of the channel will consist of videos, which will show you how to do various things with their hands. And the video will touch completely different areas of activity, the main condition – “#do_it_yourself”.

    1. #CARS_&_MOTOCYCLES – https://www.youtube.com/playlist?list=PL40_5LHjUdOgJcV82a_XzMqEagiBTfsMi
    2. #CONSTRUCTION_AND_REPAIR – https://www.youtube.com/playlist?list=PL40_5LHjUdOiA9_PTS5XzT60u2EkihxOS
    3. #MOBILE_DEVICES_AND_COMPUTERS – https://www.youtube.com/playlist?list=PL40_5LHjUdOhSbwEGk4ibL6q7vqHvvynT
    4. #DIY – https://www.youtube.com/playlist?list=PL40_5LHjUdOgr1Y2ky8y6U6RH89DAhKYu

    Follow us in:
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    After nearly 60 years, old celluloid parts start to crumble. Dan Erlewine builds replacement parts from a sheet of tortoiseshell pickguard plastic.

    From the free Trade Secrets newsletter at stewmac.com. Subscribe now at http://www.stewmac.com/tradesecrets

    If you have questions, please contact us through our webpage http://www.stewmac.com/email or visit our Facebook page https://www.facebook.com/StewMac

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