High Quality for aluminum parts cnc machining 02 for Sri Lanka Manufacturer
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This automated vision inspection and height verification system was custom designed by Compass Automation for an end user that required 100% inspection of several critical part features, at a production rate of 5 seconds per part.
The customer, Ramcel Engineering, is a leading provider of custom tooling, metal stampings and automated assemblies. A stamping press, with an out-feed conveyor, delivers completed parts to the automated system. Once a completed part enters the system an in-feed nest accepts parts from the conveyor, utilizing a proximity sensor to alert the two-axis robot of part presence in the nest.
The robot grips and places the part into the first fixture of a 7-station rotary table. The part indexes to the first inspection station under a 16-megapixel camera and custom lighting. The part is centered by a pneumatic gripper mechanism, before the camera captures an image of the part to measure 20 critical geometric features. Next, the table indexes the part to the Keyence LVDT sensors to detect the part height and flatness in three separate locations.
The custom designed user interface details in real time the inspection data, tracking and storing the information. Custom software was used to incorporate all requisite measurement tools in the vision inspection.
After inspection, the table indexes the part to the second 2-axis robot where it is gripped and removed from the table and placed on an outbound conveyor for packaging.
This Compass Automation system made it possible for the end user to meet the standards set by their customer for complete inspection of the part at the required production rate.
Contact us today for more information: 847.426.6696
Ramcel Engineering – Northbrook, IL